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A DIY with Andrew YouTube video shows how to turn a discarded wood pallet into a patio lounge chair using basic tools. A follow-up video gives the measurements omitted from the original, while chair dimensions, wood condition and weatherproofing remain key considerations for anyone attempting the build.
A DIY with Andrew YouTube video shows how to turn an old wood pallet into a patio lounge chair, using reclaimed boards for the seat, back and supports, much like this wood pallet upcycling DIY. Hunker reports that a second video followed after viewers sought exact measurements, giving prospective builders more detail than the original, faster-paced demonstration.
The build begins by taking apart a pallet with a hammer and pry bar, then sanding the boards before measuring and cutting them. The tools listed in Hunker’s report include a tape measure, jigsaw and drill, as well as wood screws for assembly. The article says the chair can be made at low cost if the builder already owns the tools and can source pallets without charge; screws and sandpaper may still need to be purchased.
In the video’s construction, four slats form the seat and three make the backrest. The builder cuts notches for the armrests to fit around the back supports and uses a speed square to mark the supports’ angles. Hunker estimates the chair’s recline appears to be about 15 degrees, while advising a 10-to-15-degree range for a lounge-chair feel. That estimate is the article’s interpretation of the video, not a measurement confirmed by the maker.
Hunker says the builder pre-drills screw holes, a step that can reduce splitting in thin pallet boards. It also reports that the original video does not explain every measurement or show a paint or stain finish. Viewers’ requests for more detail prompted a separate video with the dimensions of the individual pieces, according to the report.
A Low-Cost Seat With Practical Trade-Offs
The project offers an alternative for people looking to furnish a patio without buying a ready-made chair, particularly when usable pallets and basic tools are already available. The savings are conditional: the source does not provide a full project budget, and costs can vary depending on whether builders must buy tools, fasteners, sandpaper or protective finish.
Reclaimed wood also requires inspection and preparation. Hunker describes pallet boards as porous and prone to cracking, and recommends applying a protective finish for outdoor use. That means the chair’s durability depends not only on assembly but also on the condition of the wood and its exposure to weather. The build is presented as accessible, but it is not described as a quick project.
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How the Second Video Adds Measurements
The original clip moves through dismantling, sanding, cutting and assembly at a pace that, according to Hunker, leaves some build details implicit. In particular, the first demonstration does not spell out every piece’s dimensions. Hunker says viewers complained about that omission in the comments, after which Andrew posted a second video with exact measurements.
The follow-up matters because chair fit depends on the sizes and angles of its parts. Hunker advises builders to record the measurements before starting so they do not have to switch between videos during construction. The report does not reproduce those dimensions in the supplied material, so readers should consult the measurement video rather than assume the approximate angles or slat counts provide a complete cutting plan.
“The video demonstrates constructing a patio chair from one old wood pallet.”
— DIY with Andrew, as described in Hunker’s report
Wood Safety and Final Build Details
The supplied report does not state the pallet’s dimensions, the finished chair’s load capacity, the total time required or a complete materials cost. It also does not confirm the apparent recline angle with a measurement from Andrew. Builders will need to use the follow-up video for the cutting dimensions rather than treating Hunker’s estimate as a specification.
The source does not explain how to identify a pallet’s prior use or whether the wood has been treated or contaminated. It also does not report independent testing of the completed chair’s strength or long-term outdoor performance. Those issues matter when choosing reclaimed material and deciding whether a chair is suitable for regular use.
Check the Measurements Before Cutting
Anyone planning the build should review Andrew’s measurement video before cutting, inspect the pallet boards for damage and use pre-drilled screw holes to help limit splitting. Hunker recommends sealing the finished chair against weather. It describes a topcoat that needs reapplication every few years, or a penetrating marine-grade sealer that can be reapplied when water no longer beads on the surface. The report does not provide a specific product comparison or guarantee how long either finish will last.
The source identifies no further release or scheduled update. The next practical step for a prospective builder is to check the creator’s videos for the full dimensions and then determine whether the available pallet wood and tools are suitable for the project.
Key Questions
How many pallets does the chair use?
Hunker says the demonstration constructs a chair using one old wood pallet. The amount of usable lumber may depend on the pallet’s size and condition.
What tools are needed?
The report lists a hammer and pry bar for dismantling, a sander, tape measure, jigsaw and drill. It also mentions wood screws for assembly.
Where can builders find the chair measurements?
Hunker says Andrew posted a second YouTube video with exact piece measurements after viewers requested more detail. The supplied report does not list those dimensions itself.
Does the chair need an outdoor finish?
Hunker recommends weatherproofing the chair because pallet wood can be porous and prone to cracking. It describes a protective topcoat or a penetrating marine-grade sealer, with reapplication depending on the product and surface condition.
Source: hunker.com
